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Increasing product efficiency, reducing costs or environmental protection are important parameters for your process?
Our objective is to make your plant even more competitive and to optimize your production proccesses with our sensors.
We offer solutions for a wide range of industries. With these experiences we also find the right solution for your application.
With our application newsletter we want to inform about interesting applications and talk about projects we already realised together with our customers.
Compliance with optimal process conditions
In the process of manufacturing corks, the cork wood is milled to undergo a series of compression and molding steps. In order to make an useful compaction, one of the most important factors is the cork moisture.
Careful material transport
For the production of hygiene products, the required fibre material has to cover long conveying distances. Too fast conveyor speeds cause a high loss of material, because the fibre material turns into dust. This dust development results in less yield at the end of the process as well as damaging the filter systems. Due to this problem, the manufacturer searched for a velocity measurement without material contact to ensure that the specified conveying speeds were not exceeded.
Processing of dairy products
In the processing of dairy products, the dust-laden exhaust air is extracted by suction and cleaned by industrial filter systems. With increasing abrasion of the filter elements, the dust content in the exhaust air may rise and lead to increased environmental pollution. To comply with the permitted limit values, the ProSens is used for continuous monitoring of clean gas sides after filters.
Transportation of minerals
In the extraction or processing of natural stones those stones in different sizes are transported to a first screening by a conveyor belt. The ProGap S is used to detect the dumming of the stones in the discharge chute after the conveyor belt in order to avoid damages of the screen and the conveyor belt.
Monitoring of ground material in various industries
In many industrial processes control screening and fractionation play an important role. The particle sensor Paddy monitors ground material online and detects a screen break promptly. This increases the process reliability and avoids expensive and time-consuming downtimes.
Material flow monitoring in a mining company
A mining company extracts kaolin and crystal quartz and refines these materials. During the manufacturing process the FlowJam monitors the filling of a silo. With a Flow/No Flow signal the proper function of the feeding conveyor belts and intermediate feeds can be controlled and assured.
Production of montan wax
In an opencast mine brown coal with a very high content of wax is mined. From this coal raw montan wax is obtained in different process steps. The wax granulate, obtained in spray towers, is measured with the SolidFlow 2.0 in freefall in a downstream pipeline. With the continuously detected material quantity disruptions in the production process can be detected promptly.
Measurement of fine lime after a ball mill
A lime plant produces a wide range of products. Among others lime is ground in a ball mill to fine lime. The mill discharge is removed via screw conveyors and then measured in freefall by the MaxxFlow HTC. The use of the MaxxFlow HTC in different manufacturing processes simplifies the billing of processed material quantities.
Storage and transportation of brown coal dust
A manufacturer of dry mortar needs dry sand and trass for the production process. These materials are dried in a hot gas heater at a temperature of 500 °C. The brown coal dust, which is used as combustion material, is stored in a silo. In this application the AirSafe monitors the ambient air in the silo housing to detect and avoid the development of an Ex area.